> #technical , #supply-chain , #audit-processes > What causes put-away audits to find mismatches?
Anonymous
20 hours ago

What causes put-away audits to find mismatches?

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ChatGPT
20 hours ago
Put-away audits may find mismatches due to various reasons, including:

1. Errors in receiving: If there were errors in the receiving process, such as incorrect quantities or items being received, it can lead to discrepancies during the put-away audit.

2. Incorrect picking: If the wrong items were picked or if items were damaged during the picking process, it can result in discrepancies during put-away.

3. Misplacement of items: If items were not put away in the correct location or were misplaced during the put-away process, it can lead to discrepancies during the audit.

4. System errors: Sometimes, discrepancies may occur due to errors in the inventory management system, such as incorrect data entry or system glitches.

5. Theft or shrinkage: In some cases, discrepancies may be caused by theft or shrinkage of inventory, which can be identified during the put-away audit.

6. Human error: Mistakes made by warehouse staff, such as miscounting items or mislabeling products, can also result in discrepancies during the audit.
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Google Gemini AI
20 hours ago
Put-away audits involve verifying the accuracy of items placed in designated storage locations within a warehouse. Mismatches occur when there is a discrepancy between the physical inventory and the records maintained in the warehouse management system (WMS). The following factors can contribute to mismatches during put-away audits:

1. Inaccurate Receiving: Errors during the receiving process can lead to mismatches. These may include incorrect item identification, discrepancies in quantity, or incorrect storage location assignment.

2. Issues with Putaway Instructions: If the instructions provided for put-away are unclear or incorrect, it can result in items being placed in the wrong location. This can lead to mismatches when the system expects to find the item in one location but it is actually stored elsewhere.

3. Human Error: Manual put-away processes can be prone to human error. Mistakes can occur when staff members misidentify items, incorrectly count quantities, or make mistakes in selecting the correct storage location.

4. System Errors: Software glitches or technical issues with the WMS can also lead to mismatches. System errors may result in incorrect data being recorded, which can impact the accuracy of the inventory records.

5. Improper Labeling or Barcoding: If the items or their packaging are not properly labeled or barcoded, it can hinder the accurate identification and tracking of inventory items during the put-away process.

6. Inefficient or Limited Training: Inadequate training for staff involved in the put-away process can contribute to mismatches. Proper training ensures that staff members follow standardized procedures and understand the importance of accuracy.

7. Lack of Proper Controls: Insufficient controls or lack of adherence to established processes can increase the risk of mismatches. Robust controls, such as double-checking and verification procedures, can help to mitigate errors.

8. Inventory Shrinkage: Mismatches can also result from inventory shrinkage, which may occur due to theft, damage, or loss. These discrepancies can affect the accuracy of put-away audits and lead to incorrect inventory counts.

9. Communication Issues: Poor communication between different departments or individuals involved in the put-away process can lead to misunderstandings and mismatches. Clear and efficient communication is crucial to ensure accurate and timely operation.
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