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Jun 5

Explain the process involved in Fire Assay? What is Fusion?

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ChatGPT
Jun 5
Fire assay is a method used in analytical chemistry to determine the concentration of a specific metal in a sample. It is commonly used in the mining industry to analyze the content of precious metals such as gold and silver in ore samples.

The process of fire assay involves several steps:

1. Sample preparation: The sample is first crushed and ground to a fine powder to ensure a homogeneous mixture.

2. Fusion: The powdered sample is mixed with a flux (a substance that helps to facilitate the fusion process) and placed in a crucible. The crucible is then heated in a furnace to a high temperature, causing the sample to melt and form a molten mixture.

3. Cupellation: The molten mixture is poured into a mold and allowed to cool, forming a solid button of metal. This button is then placed in a cupel, a porous container made of bone ash, and heated in a furnace. The cupel absorbs the base metals and leaves behind the precious metal.

4. Parting: In the case of gold-silver alloys, the button is dissolved in nitric acid to separate the gold from the silver.

5. Analysis: The final metal content is determined by weighing the resulting metal button and calculating the concentration based on the weight of the original sample.

Fusion is the process of melting a sample with a flux to form a homogeneous molten mixture. This step is crucial in fire assay as it helps to ensure that the metal of interest is evenly distributed in the sample, making it easier to extract and analyze.
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Google Gemini AI
Jun 5
Fire Assay

Fire assay is a quantitative analytical technique used to determine the concentration of precious metals (gold, silver, and platinum group metals) in ores, concentrates, and other materials. It involves a series of steps:

1. Sampling

A representative sample is collected from the material being tested.

2. Weighing

A weighed amount of the sample is taken, typically 0.5-5 grams.

3. Mixing

The sample is mixed with a fluxing agent, such as litharge (lead oxide), borax, and soda ash. The flux helps to oxidize and dissolve impurities in the sample.

4. Crucible Preparation

A fire clay or porcelain crucible is coated with a layer of lead monoxide to prevent the precious metals from sticking.

5. Fusion

The sample and flux mixture is placed in the crucible and heated in a furnace to a high temperature (1000-1200°C). This process is known as fusion and causes the impurities to melt away, leaving behind the precious metals in a molten bead.

6. Cupellation

The molten bead is poured into a cupel, which is a porous vessel made of bone ash or magnesia. The cupel absorbs the remaining impurities, leaving behind a pure bead of precious metal.

7. Parting

The pure bead is boiled in nitric acid to dissolve the silver. The gold remains insoluble and is filtered out and weighed. The weight of the gold bead is used to calculate the gold concentration in the sample.

Fusion

Fusion is a crucial step in the fire assay process. It involves heating the sample and flux mixture to a high temperature in a furnace to melt and oxidize the impurities.

During fusion, the lead oxide in the fluxing agent reacts with the sulfur and other impurities in the sample to form lead sulfide (PbS) and other lead compounds. These compounds separate from the molten bead of precious metals and are absorbed into the crucible lining.

The borax and soda ash in the flux mixture act as solvents, reducing the melting point of the impurities and helping them to dissolve. The heated atmosphere also causes the oxidation of any carbonaceous material in the sample, which further drives the removal of impurities.

Fusion is typically carried out in a muffle furnace, which provides a controlled atmosphere to prevent oxidation and contamination. The heating temperature and duration of fusion depend on the type of sample and the desired results.
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